RELATION BETWEEN TWISTING MOMENT, SHEARING STRESS AND ANGLE OF TWIST

Consider a circular shaft that is attached to a fixed support at one end. If a torque T is applied to the other end, the shaft will twist, with its free end rotating through an angle called the angle of twist θ. Since the internal torque is constant throughout, the line AB on the surface of the shaft is twisted into the helix AB throughout an angle ϕ.





Image source : Mechanics of Materials , by Ferdinand Beer, Jr., E. Russell Johnston, John DeWolf , David Mazurek
Shearing strain tanϕϕAA'BArθL

If  is the intensity of shear stress at the surface of the shaft Shear strain =shear stressmodulas of regidity=rθL=τsC



Observations & sample calculations for torsion test on solid circular mild steel shaft:

Average diameter of the sample d =11.17mm (sent to user via email)
Length of the sample L=190mm (sent to user via email)
Polar moment of Inertia J= π32(d4)=1528.31mm4
Typical torque(Nm)vs twist angle(degrees):


     


Typical plot of Torque vs Angle of twist


Yield torque tyield= 62.78Nm (observed from plot)

Yield stress=tyield×d2×j=62.78×11.17×10-32×1528.31×10-2=229.435Mpa

Torque at Rupture trupture= 149.11 Nm (observed from plot)

Modulus of rupture =trupture×d2×j=149.11×11.17×10-32×1528.31×10-2 =544.90MPa


Plot to extract the slope(slope at linear portion of the graph: within elastic limit)

Slope of torque vs twist plot = 443.17 Nm/rad

Modulus of rigidity G=Tθ×LJ443.17×11.17×10-31528.31×10-2